IC-5000SERIES
Multiple Web Width sizes* - Multiple Flange Sizes (50-75mm)*
Max 2.5mm Steel Thickness
The IC-5000 is a professional-grade light steel structure machine from the UNBAK – ICARUS LSF family, capable of producing multiple base and flange sizes.
The IC-5000 Series light steel structure machine is suitable for producing large and high-volume structural projects. With its additional molds and various flange options, the 5000 Series allows for easy production of diverse and high-quantity projects. It can work with high-strength steel up to 2.5mm thick and supports both single and multiple base sizes.
The 5000 Series has three different models: 5000S, 5500SA, and 5500SW. The 5000S features a single base size, the 5500SA offers three base sizes, and the 5500SW includes three base sizes plus a servo-based size adjustment feature.
IC-5000SERIES Specs
Production Types: Truss, Wall Panel, Lattice Joist, Floor Joist
Speed: Wall 800 m/hour* – Truss 200 m/hour* – Floor Joist 300 m/hour*
Steel Thickness: Max 2.5mm / 10gs Steel Thickness
Steel Quality: S350 – S500
Web Dimensions: 60 or/and 90 or/and 150 or/and 200 or/and 250mm Demanded Three Size
Flange Dimensions: 50mm and 675mm / 3″ and 2½”
Number of Stations: 16 + 6 (Inclined Rollers are Optional)
Number of Dies: 7 + 3 (Dimple, Web Notch, Lip Notch, Service Hole, Truss End, Swage, Cut to Lenght) + Custom Punch Request
3 Floor Joist Punches (Midtab, Flange Hole, Swaged Hole)
Dimensions: 908500 x 1600 x 2250 mm / 29,5 ft x 5,2 ft x 7,4 ft
Weight: 10000 kg
SABS (Sheet Anti-Blocking System): No
XMobile: No
Remote Control: Supports
Machine Software Licensing: Lifetime Free License
Supported Design Programs: Vertex BD, FramerBuilder MRD, Strucsoft
*Production Speed May Change Depends on LSF Design
Lip Notch
Lip notch is applied to facilitate the assembly of profiles that will interlock during installation. The lips are automatically applied during production.
Swage
Swage – Section Reduction, is automatically applied to specific areas of the profile to facilitate easier assembly. During installation, this allows profiles to easily interlock. This punch ensures that the cladding or drywall sits completely flush against the frame and provides enhanced final durability at the intersections of the studs and plates.
Dimple
Flange Punching (both right and left sides of the profile) creates small holes in the center of the flanges. This system is used to correctly position the joined profiles and ensure that the heads of the countersunk bolts are flush with the profile wall. This allows the drywall to sit smoothly against the frame.
Service Hole
Service Holes are automatically applied to wall panels in areas specified during the design phase. These holes are created in the panels during design where cables or plumbing are required, and they are automatically implemented on the profiles during production. The cables or pipes to be used are run through these holes.
Truss End - Chamfer Cut
The produced profile can have this feature applied at either the beginning or the end. It is used to provide a better and easier connection at angular joints. During assembly, the part of the profile that touches the base is rounded, making angled installations like Roof Trusses much easier and more secure.
Web Notch
Base Notching is automatically applied to the profile to facilitate easy assembly during installation when profiles interlock with each other. This punch is applied to the base area of the profiles during production.
Mid Tab – Floor Joist
A die is essential for easy assembly of intermediate floor chassis profiles with each other. After applying the die to the sheet, it is bent to 90 degrees with a hand tool during assembly and secured with three screws. This ensures high strength and quick assembly.
Swaged Service Hole – Floor Joist
Recessed Service Hole is automatically applied to wall panels in areas specified during design. In places requiring cables or plumbing, service holes are created in the panels during design, and these holes are automatically applied to the profiles during production. The cables or pipes to be used are routed through these holes.
Flange Holes Floor Joist
The Flange Punch system creates small holes in the middle of the right and left sides of the profile. It is used to correctly position the joined profiles and ensure that the heads of the countersunk bolts are flush with the profile wall.
Special Punch Portfolio – Special Punches
Over the years, our company has designed a unique portfolio of dies that differ from standard options. You can select the die that best suits your needs from our optional die portfolio and use it with any of our machines.
New Special Punch Production – Special Punches
Completely custom die systems can be designed for use in your projects. The designed dies can be easily used with the machine you request.
* For optional, custom-designed die systems, please contact our sales department.
SABS Sac Anti Blokaj Sistemi
UCARUS LSF MAKİNALARINDA kullandığımız uzaktan kumanda sistemi sektör standartlarından farklı olarak makinayı 30 metre uzaktan bütün özelliklerini kullanabilmenizi sağlayan bir ekipmandır. Bu ekipman sayesinde tek başına operatör bile hertürlü makine kontrolünü tek başına bile yapabilir. Bu ekipman kullanım özellikleri her bir versiyonda müşterilerimizden gelen geri bildirimlerle güncellenmektedir.
Uzaktan kumanda ile:
- Sacı ileri geri kontrolünü yapabilir
- Rulo acıcıyı kontrol edebilir
- Her bir kalıbı manual basabilir
- Hidrolik sistemini açıp kapatabilir
- Acil stop yapabilir
- Metal sacı kesebilir
MANUEL OTOMATiK ÜRETiM
UCARUS LSF tarafından tasarlanmış FRAMEREXPERT4 yazılımına yaptığımız manual otomatik üretim eklentisi sayesinde herhangibir yapı tasarım programına bağlı kalmaksızın bütün profil detaylarını el ile girerek istediğiniz profili istediğini kalıplar istediğiniz yere basılı şekilde, istediğiniz boyutlarda ve istediğiniz adetlerde üretebilirsiniz. Sadece makine ekrarnını kullanarak kendi profillerinizi yaratabilir, toplu üretime alabilirsiniz.
SABS Sac Anti Blokaj Sistemi
UCARUS LSF MAKİNALARINDA tahrik btütün makinaya dişliler ile aktarılır. Bu şekilde üretim sırasında zincir kopması, zincir bakımız givi sorunlar yaşamanız önlenir.
MACHINE PORTFOLIO
Filtreler
ICARUSLSF MACHINE COMPARE CHART
ICARUS LSF Machine Comparison: IC-10000 Series, IC-20000 Series, IC-30000 Series, IC-50000 Series, IC-70000 Series
COMPANIES WORKING WITH US
OUR SOLUTION PARTNERS
Wall Panel
In building designs, details such as internal and external walls, doors, and windows are automatically calculated in the design program, and steel wall panels are created in the form of frames.
Truss
In building designs, details such as internal and external walls, doors, and windows are automatically calculated in the design program, and steel wall panels are created as frames. Roof Truss
Lattice Joist
There are several ways to create floors between levels in light steel structures. The most common and well-known method is the Lattice Joist System
Floor Joist
There are several ways to create floors between levels in light steel structures. The fastest to produce among them is the intermediate floor chassis system. * Only 3000-5000-7000 SERIES machines are supoort Floor Joist
DIFFERENT and SPECIAL PUNCHES
ICARUS LSF light steel structure machine family, developed by UNBAK Machinery CO LTD as a result of 33 years of rollforming experience, offer a variety of molds for different purposes and can design molds based on your 2D drawings, helping you create the desired profiles and connections.
The different mold types available in UNBAK include Hexagonal Mold, Oval Service Hole, Multi-Dimple, Rectangle Mold, Flange Bolt, customized hole groups for different diameters, and many other special mold sets that can be offered as optional features with the machines to our customers.
Light Steel Constructions
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Why is Galvanized Steel Used in Light Gauge Steel Construction?
Frequently Asked Questions
What are the most common issues customers experience after purchasing the product?
Our machine is user-friendly, but an operator without sufficient experience or training may find it difficult to set up the machine properly. Therefore, the initial training we provide at our facility plays a crucial role in ensuring the longevity of the machine and error-free production for the buyer's operator.What is your company’s maximum commitment time for initiating the resolution of an issue?
When you become a part of the UNBAK Family, a WhatsApp group is created as a priority to quickly manage our after-sales services. Issues such as production errors and operator questions are addressed within the first 5-15 minutes. In the second phase, we remotely connect to the machine and inspect it through the software, fixing any issues that can be corrected immediately. In the third phase, we conduct a video call via WhatsApp for problem identification and resolution. If a spare part replacement is deemed necessary during this phase, it will be shipped from our stock to your location, no matter where you are in the world. If the problem cannot be resolved in the third phase or requires faster intervention, a visit to your workplace is planned and carried out.In an emergency, our technician team will visit your factory to resolve the issue on-site.We prefer to train your operator at our facility before the delivery of your machine. Typically, we invite the customer’s operator to our facility just before the machine's delivery.Can a specific production sequence be programmed for home assemblies (walls, beams, and trusses)?
The sequence of operations can be arranged through VertexBD, Revit-Strucsoft, and Framebuilder MDR programs.Is there software that stops the machine when each wall/beam/truss package is completed?
Yes, there is. The machine will stop and give a warning 10 meters before the project cycle is completed.Does your company offer or know of third parties that can take our home design and production guidelines to create the frame machine file? This is likely a service we will consider.
Our software partners are VertexBD, Revit-Strucsoft, and Framebuilder MDR. Training on design software is provided by us to a person designated by the machine owner.
Why UNBAK
UNBAK Machinery's development process rises on rollforming machinery and software. You can find UNBAK's 33 years of rollform machinery experience and gain a clearer understanding of why customers from all over the world prefer us.
Light Steel Applications
Discover the flexibility, durability and variations of light steel structure applications and potentials achievable with UNBAK LSF steel frame machines and systems. See what you can do with our systems.
Resources
On this page, you can find details about all the machines included in the UNBAK LSF Steel Framing family, as well as comprehensive documents related to light steel structures and gauge steel connection details.
Contact US
You can reach us by phone, email, or through the live support panel on our website. For service requests, please fill out the service form, and we will contact you promptly.
