MANUAL AUTOMATIC PRODUCTION
UNBAK Comprehensive Software Capabilities
With the manual and automatic production plugin for the FRAMER EXPERT4 software designed by UNBAK, you can create and produce profiles in any dimensions and quantities you need without relying on any specific building design program. You can manually enter all profile details and produce the profiles in the desired molds and sizes directly from the machine’s screen.
You can use the machine’s screen to create your own profiles and set them up for mass production. Profiles can be produced either for pre-determined projects or for stock, based on the profile size and mold data you input manually.
SABS SYSTEM
Steel Anti Blocking System
One of the biggest issues observed in light steel frame machinery is the jamming of metal sheets inside the machine, often referred to as “accordion” blockage within the rollform. Resolving such sheet blockages in the machine can take approximately 3-4 hours, and depending on the severity of the jam, it may take even longer.
REMOTE CONTROLLER
Remote Control Upto 30 Meters
One of the innovations we use in UNBAK – ICARUS LSF machines is a remote control system that allows you to operate the machine from up to 30 meters away, unlike standard industry equipment. With this system, even a single operator can handle all machine controls independently. The features of this equipment are updated based on customer feedback for each version.
With the remote control, you can:
– Control the movement of the sheet forward and backward,
– Operate the roll uncoiler,
– Manually press each mold,
– Turn the hydraulic system on and off,
– Perform emergency stops,
– Cut the metal sheet.
COMPLETE GEAR POWERED DESIGN
Gear-Driven Mechanism Without Using Chains
Among the innovations in UNBAK light steel frame machines is the use of gear-driven systems in the rollform mechanism, regardless of sheet thickness. This approach eliminates issues related to chain breakage and reduces production interruptions. The system requires less maintenance and improves production precision.
DIFFERENT and SPECIAL PUNCHES
ICARUS LSF light steel structure machine family, developed by UNBAK Machinery CO LTD as a result of 33 years of rollforming experience, offer a variety of molds for different purposes and can design molds based on your 2D drawings, helping you create the desired profiles and connections.
The different mold types available in UNBAK include Hexagonal Mold, Oval Service Hole, Multi-Dimple, Rectangle Mold, Flange Bolt, customized hole groups for different diameters, and many other special mold sets that can be offered as optional features with the machines to our customers.
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Frequently Asked Questions
What are the most common issues customers experience after purchasing the product?
Our machine is user-friendly, but an operator without sufficient experience or training may find it difficult to set up the machine properly. Therefore, the initial training we provide at our facility plays a crucial role in ensuring the longevity of the machine and error-free production for the buyer's operator.What is your company’s maximum commitment time for initiating the resolution of an issue?
When you become a part of the UNBAK Family, a WhatsApp group is created as a priority to quickly manage our after-sales services. Issues such as production errors and operator questions are addressed within the first 5-15 minutes. In the second phase, we remotely connect to the machine and inspect it through the software, fixing any issues that can be corrected immediately. In the third phase, we conduct a video call via WhatsApp for problem identification and resolution. If a spare part replacement is deemed necessary during this phase, it will be shipped from our stock to your location, no matter where you are in the world. If the problem cannot be resolved in the third phase or requires faster intervention, a visit to your workplace is planned and carried out.In an emergency, our technician team will visit your factory to resolve the issue on-site.We prefer to train your operator at our facility before the delivery of your machine. Typically, we invite the customer’s operator to our facility just before the machine's delivery.Can a specific production sequence be programmed for home assemblies (walls, beams, and trusses)?
The sequence of operations can be arranged through VertexBD, Revit-Strucsoft, and Framebuilder MDR programs.Is there software that stops the machine when each wall/beam/truss package is completed?
Yes, there is. The machine will stop and give a warning 10 meters before the project cycle is completed.Does your company offer or know of third parties that can take our home design and production guidelines to create the frame machine file? This is likely a service we will consider.
Our software partners are VertexBD, Revit-Strucsoft, and Framebuilder MDR. Training on design software is provided by us to a person designated by the machine owner.
Why UNBAK
UNBAK Machinery's development process rises on rollforming machinery and software. You can find UNBAK's 33 years of rollform machinery experience and gain a clearer understanding of why customers from all over the world prefer us.
Light Steel Applications
Discover the flexibility, durability and variations of light steel structure applications and potentials achievable with UNBAK LSF steel frame machines and systems. See what you can do with our systems.
Resources
On this page, you can find details about all the machines included in the UNBAK LSF Steel Framing family, as well as comprehensive documents related to light steel structures and gauge steel connection details.
Contact US
You can reach us by phone, email, or through the live support panel on our website. For service requests, please fill out the service form, and we will contact you promptly.