STEEL ANTI-BLOCKAGE SYSTEM
A Revolutionary Solution for Light Steel Structure Rollform Machines
In the light steel structure industry, the efficiency and continuity of the production process are of great importance. However, companies that operate with rollform machines may face serious production line interruptions, especially when issues like sheet metal jamming occur within the machine. Such disruptions can lead to significant time and cost losses, negatively impacting production processes. To address this problem, an innovative solution known as the SABS (Sheet Anti-Blocking System) has been developed, aiming to prevent these issues.
SABS is a system specifically designed for light steel structure rollform machines to prevent the sheet metal from jamming between rollform stations, which can result in an accordion-like blockage. This type of blockage occurs when the sheet fails to advance smoothly through the machine, leading to bending, folding, or jamming. This situation can cause the production line to come to a halt, and correcting or removing the jammed sheet from the machine can take approximately 3-4 hours, sometimes even longer.
SABS SYSTEM
Steel Anti Blocking System
The SABS system is a specialized technology developed for rollform machines that minimize the steel sheet blocking in rollforming stations. By doing so, it prevents the sheet from jamming inside the machine, allowing the production process to continue smoothly. This technology provides a significant advantage, especially for companies with high-volume production lines. With SABS, production line stoppages are minimized, resulting in substantial time and cost saving.
FIRST & ONLY IN UNBAK® MACHINERY
Eliminate Sheet Metal Jamming in Rollform Machines
For companies operating in the light steel structure sector, SABS creates a competitive advantage by ensuring that production processes continue seamlessly. This system prevents sheet metal jamming within the machine, minimizing production line disruptions and providing a faster, more efficient production process.
SABS is a revolutionary innovation for companies in the light steel structure industry. This system ensures that production processes continue uninterrupted and efficiently, enhancing the company’s overall performance and profitability. SABS stands out as a reliable, effective, and cost-saving solution for light steel structure machines.
PRECISION & UNINTERRUPTED PRODUCTION
Low Tolerance Precision Profile Production
In the light steel structure industry, the efficiency, precision, and continuity of the production process are crucial. However, companies working with rollform machines can face significant production line interruptions, especially when issues like sheet metal jamming occur within the machine. Such disruptions can lead to time and cost losses, negatively impacting production processes. To address this problem, the innovative SABS (Sheet Anti-Blocking System) has been developed to prevent these issues and enable precise, uninterrupted production.
FLAWLESS PRODUCTION EVEN IN MOST COMPLEX PARTS
For companies operating in the light steel structure sector, SABS creates a competitive advantage by ensuring that production processes continue without interruption. This system prevents sheet metal jamming within the machine, minimizing disruptions on the production line and providing a faster, more efficient production process.
SABS represents a revolutionary innovation for companies in the light steel structure industry. It ensures that production processes continue seamlessly and efficiently, enhancing the company’s overall performance and profitability. SABS stands out as a reliable, effective, and cost-saving solution for light steel structure machines.
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Frequently Asked Questions
What are the most common issues customers experience after purchasing the product?
Our machine is user-friendly, but an operator without sufficient experience or training may find it difficult to set up the machine properly. Therefore, the initial training we provide at our facility plays a crucial role in ensuring the longevity of the machine and error-free production for the buyer's operator.What is your company’s maximum commitment time for initiating the resolution of an issue?
When you become a part of the UNBAK Family, a WhatsApp group is created as a priority to quickly manage our after-sales services. Issues such as production errors and operator questions are addressed within the first 5-15 minutes. In the second phase, we remotely connect to the machine and inspect it through the software, fixing any issues that can be corrected immediately. In the third phase, we conduct a video call via WhatsApp for problem identification and resolution. If a spare part replacement is deemed necessary during this phase, it will be shipped from our stock to your location, no matter where you are in the world. If the problem cannot be resolved in the third phase or requires faster intervention, a visit to your workplace is planned and carried out.In an emergency, our technician team will visit your factory to resolve the issue on-site.We prefer to train your operator at our facility before the delivery of your machine. Typically, we invite the customer’s operator to our facility just before the machine's delivery.Can a specific production sequence be programmed for home assemblies (walls, beams, and trusses)?
The sequence of operations can be arranged through VertexBD, Revit-Strucsoft, and Framebuilder MDR programs.Is there software that stops the machine when each wall/beam/truss package is completed?
Yes, there is. The machine will stop and give a warning 10 meters before the project cycle is completed.Does your company offer or know of third parties that can take our home design and production guidelines to create the frame machine file? This is likely a service we will consider.
Our software partners are VertexBD, Revit-Strucsoft, and Framebuilder MDR. Training on design software is provided by us to a person designated by the machine owner.
Why UNBAK
UNBAK Machinery's development process rises on rollforming machinery and software. You can find UNBAK's 33 years of rollform machinery experience and gain a clearer understanding of why customers from all over the world prefer us.
Light Steel Applications
Discover the flexibility, durability and variations of light steel structure applications and potentials achievable with UNBAK - ICARUS LSF steel frame machines and systems. See what you can do with our systems.
Resources
On this page, you can find details about all the machines included in the UNBAK - ICARUS LSF Steel Framing family, as well as comprehensive documents related to light steel structures and gauge steel connection details.
Contact US
You can reach us by phone, email, or through the live support panel on our website. For service requests, please fill out the service form, and we will contact you promptly.