IC-2000 SERIES Light Gauge Steel Frame Rollform Machine

IC-2000 SERIES Light Gauge Steel Frame Rollform Machine (LGSF Machine): In the rapidly advancing field of light gauge steel frame (LGSF) construction, achieving precision, speed, and flexibility is crucial for efficient manufacturing. The growing need for cost-effective, durable, and easy-to-assemble steel structures has driven major innovations in rollforming technology. As a trusted name in the roll-forming industry, UNBAK Machinery presents the IC-2000 Series—a high-performance and versatile solution tailored to meet the demands of modern construction projects.

Understanding Light Gauge Steel Frame Rollform Machines

Light gauge steel frame rollform machine are fundamental to modern construction, transforming cold-formed steel (CFS) coils into precisely engineered components through an automated roll-forming process. These advanced machines are specifically designed to enhance efficiency, improve accuracy, and optimize material usage, making them an indispensable part of prefabricated building systems. Their ability to deliver high-precision structural components ensures that construction projects are completed faster while maintaining superior quality and durability.

The operation of these machines begins with the feeding of galvanized steel coils into the system. As the material moves through the roll-forming stages, it undergoes a series of carefully controlled shaping processes, where whole punch details are automatically applied to the profiles. The steel gradually takes form through multiple rollers, ensuring uniformity, consistency, and structural integrity. This highly controlled process allows for the production of complex steel profiles with minimal variations, contributing to a seamless construction workflow.

One of the most critical aspects of steel frame rollform machine is their integration with advanced computer numerical control (CNC) technology. CNC automation governs every step of the roll-forming process, ensuring that each component is manufactured with consistent accuracy. By utilizing pre-programmed designs, the machines can produce a wide range of structural elements with precise hole placements, notches, and cut-outs. This level of precision reduces manual errors, minimizes material waste, and ensures that all components fit perfectly during assembly.

A defining feature of these machines is their ability to perform automated punching, cutting, and marking (printing) operations. The automated punching system allows for the precise placement of holes, ensuring that fasteners, connectors, and other structural elements are positioned correctly. Additionally, the cutting mechanism ensures that each component is trimmed to the exact required dimensions, eliminating the need for further modifications on-site. The marking system further enhances efficiency by labeling each part with necessary information, simplifying the assembly process for construction teams.

Working Mechanism of LGSF Machine:

1. Coil Feeding: The machine is loaded with galvanized or magnalized steel coils  of varying thicknesses.
2. Roll-Forming Process: The steel passes through a series of rollers that shape it into desired profiles.
3. Punching & Notching: Pre-programmed holes, dimples, and cutouts are added for easy assembly.
4. Cut-to-Length System: The material is cut to precise dimensions as per the building design.
5. Labeling & Stacking: Each piece is labeled for easy identification and organized for quick installation.

IC-2000S: Pro-Level Machine for Light Gauge Steel Framing Rollform Machine (LGSF Machine)

The IC-2000S model is a reliable, pro-level lgs steel frame rollform machine designed for producing single web sizes. It is an ideal solution for companies looking for cost-effective yet highly efficient production capabilities.

IC-2000S LGSF Machine Features:

• Web Size: Single web size production
• Steel Thickness: 1.0mm – 1.6mm (18ga – 14ga)
• Punching Capability: Equipped with 7 different punches + 1 Extra Punch Empty Slot
• Design: Compact and efficient for basic projects
• Control System: User-friendly interface
• Web Change Control System: Semi Automatic – Manual

Key Features of IC-2000S LGSF Machine:

• Steel Thickness Range: 1.0mm – 1.6mm (18ga – 14ga)
• Web Size: Single web size production
• Web Change Control System: Semi Automatic – Manual
• Applications: Suitable for roof trusses, wall panels, and lattice joists
• Punching Capability: Equipped with 7 different punches + 1 Extra Punch Empty Slot
• Compact Design: Space-efficient and easy to integrate into manufacturing lines
• User-Friendly Control System: Simplifies operation and increases productivity

Advantages of IC-2000S LGSF Machine:

1. Cost-Effective Solution: With its streamlined design, it provides a pro into light steel framing.
2. Precision and Consistency: Ensures accurate and repeatable steel component production.
3. Ideal for Small-Scale Production: Perfect for manufacturers focusing on specific, uniform web sizes.

IC-2500SA: Enhanced Flexibility with Multiple Web Sizes

For manufacturers looking for greater flexibility and long term usege, the IC-2500SA model builds upon the capabilities of the IC-2000S and offers additional functionality. It supports multiple web sizes, allowing for greater versatility in steel framing production.

IC-2500SA LGSF Machine Features:

• Web Size: Multiple web size production
• Steel Thickness: 1.0mm – 1.6mm (18ga – 14ga)
• Applications: Roof trusses, wall panels, lattice joists
• Punching Capability: Equipped with 7 different punches + 1 Extra Punch Empty Slot
• Advanced Features: More flexibility in framing design
• Control System: Enhanced automation for efficient operation
• Web Change Control System: Semi Automatic – Manual

Key Features of IC-2500SA LGSF Machine:

• Steel Thickness Range: 1.0mm – 1.6mm (18ga – 14ga)
• Web Size: Multiple web size production
• Web Change Control System: Semi Automatic – Manual
• Applications: Roof trusses, wall panels, lattice joists
• Punching Capability: Equipped with 7 different punches + 1 Extra Punch Empty Slot
• Advanced Automation: Enhanced precision and efficiency in production
• Versatile Design: Suitable for a wider range of projects

Advantages of IC-2500SA LGSF Machine:

1. More Increased Flexibility: Supports multiple web sizes for diverse project requirements.
2. Advanced Punching System: The 7-punch configuration allows for intricate and highly precise steel framing designs.
3. Optimized for Larger-Scale Projects: Ideal for construction companies working on a variety of designs.

IC-2500SW: Stepless Multiple Web Sizes with Servo Control

IC-2500SW is a unique designed steel frame rollform machine that can change web width sizes automaticly in 3 seconds with servo controlled rollform and punching systems. Thanks to precision servo motors on machine, whole system adjust itself automaticly in second without need an any manual adjustment.

IC-2500SW Features:

• Web Size: Multiple web size production
• Steel Thickness: 1.0mm – 1.6mm (18ga – 14ga)
• Applications: Roof trusses, wall panels, lattice joists
• Punching Capability: Equipped with 7 different punches
• Advanced Features: More flexibility in framing design
• Control System: Enhanced automation for efficient operation
• Web Change Control System: Full Automatic – Servo Controlled

Key Features of IC-2500SW:

• Steel Thickness Range: 1.0mm – 1.6mm (18ga – 14ga)
• Web Size: Multiple web size production
• Web Change Control System: Full Automatic – Servo Controlled
• Applications: Roof trusses, wall panels, lattice joists
• Punching Capability: Equipped with 7 different punches
• Advanced Automation: Enhanced precision and efficiency in production
• Versatile Design: Suitable for a wider range of projects

Advantages of IC-2500SW:

1. More Increased Flexibility: Supports multiple web sizes for diverse project requirements.
2. Advanced Punching System: The 7-punch configuration allows for intricate and highly precise steel framing designs.
3. Optimized for Larger-Scale Projects: Ideal for construction companies working on a variety of designs.

Comparison: IC-2000s vs. IC-2500SA vs. IC-2500SW

Default Punches in IC-2000SERIES

Lip Notch

Lip notch punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel frame rollform machine come to you with this punch. The lip notch is applied to facilitate the assembly of profiles that interlock during installation. This process is automatically done during production and allows the profiles to be quickly interlocked during the installation process. The lip notch ensures a tight and secure fit at connection points, which accelerates the assembly process and minimizes the risk of installation errors. Additionally, by providing a secure interlocking, this feature contributes to the overall strength and longevity of the structure, laying a solid foundation for a durable construction.

Swage

Swage punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel frame rollform machine  come to you with this punch. Swage, or section reduction, is automatically applied to specific areas of the profile to facilitate easier assembly. This process enables profiles to easily interlock, ensuring a more efficient and reliable installation. Swage plays a crucial role in aligning profiles correctly during installation, allowing them to fit together seamlessly. It also ensures that cladding or drywall sits perfectly flush against the frame, enhancing the durability at the intersections of the studs and plates. This contributes to both the structural integrity and aesthetic appearance of the completed building while also reducing assembly time.

Dimple

Dimple  punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel frame rollform machine come to you with this punch. Dimple refers to the small holes punched into the flanges of the profile, applied on both the right and left sides. This system is used to ensure the proper alignment of joined profiles and guarantees that the heads of countersunk bolts sit flush with the profile wall. This allows cladding or drywall to sit smoothly against the frame. The dimple feature ensures that bolts and fasteners are properly positioned, preventing any misalignment during the assembly process, and improving the overall finish of the construction.

Multiple Dimple ***Optional

Multiple Dimple Punch applies a series of small, strategically placed indentations on the flanges of the profile, ensuring enhanced alignment and connection strength. These dimples are precisely punched on both the left and right sides of the profile, allowing for seamless fastening of components.

This system plays a vital role in maintaining the accuracy of joined profiles by creating designated spaces for countersunk bolts, ensuring they sit flush with the profile surface. As a result, cladding materials such as drywall or external panels can be installed smoothly without obstructions. The Multiple Dimple Punch prevents fastener misalignment, enhances assembly efficiency, and significantly improves the overall finish and structural integrity of the steel frame.

Service Hole

Service Hole punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel frame rollform machine come to you with this punch. Service holes are automatically applied to wall panels in areas specified during the design phase. These holes are created in the panels during design, where cables or plumbing are required, and they are automatically integrated into the profiles during production. This allows cables or pipes to be run through these pre-made holes during installation. By incorporating service holes, the need for additional cutting or adjustments during installation is minimized, resulting in a more efficient construction process. It also ensures that the panels are ready for plumbing and electrical systems without delays or complications.

Oval Service Hole ***Optional

Truss End (Chamfer Cut)

Truss End punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel frame rollform machine come to you with this punch. The produced profile can have this feature applied at either the beginning or the end. It is used to provide a better and easier connection at angular joints. During assembly, the part of the profile that touches the base is rounded, making angled installations, such as roof trusses, much easier and more secure. The chamfer cut ensures that the profiles fit seamlessly at the angles, reducing the complexity of angled joints and improving the overall strength and stability of the structure. This feature is particularly helpful in applications where precise and secure connections are crucial for the integrity of the framework.

Web Notch

Web Notch punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel frame rollform machine come to you with this punch. Web notch, or base notching, is automatically applied to the profile to facilitate easy assembly when profiles interlock during installation. This punch is applied to the base area of the profiles during production, making the interlocking process smoother and more efficient. The web notch feature enhances the ease of assembly by allowing the profiles to align properly and securely connect with one another. This process not only speeds up the installation but also ensures the structural integrity of the assembled framework.

+ Extra Optional Punch

IC-2000Series LGSF Machine comes with you with empty punch slot. You can easly add your desired punch to your steel frame rollform machine. You can add your custom punch or add a special punch in our punch scale.