Variations of Light Gauge Steel Roll Form Machines: UNBAK Machinery holds a leading position in the industry with its light gauge steel roll form machines that play a critical role in the production of light gauge steel (cold formed steel) structures. The company offers a wide range of machines to cater to various customer needs, providing flexible and durable solutions. In this article, we will compare some of UNBAK Machinery’s standout machines, discussing the advantages and applications of each.,
Variations of Light Gauge Steel Roll Form Machines
IC-1000 Series: Ideal for Small-Scale Projects
The IC-1000 series light gauge steel roll form machines are an excellent solution for small and medium-sized projects in light gauge steel (cold formed steel) structure production. They are particularly used for cost-effective structures like prefabricated houses and small commercial buildings. The IC-1000 stands out with its compact design. Despite occupying less space compared to standard light gauge steel roll form machines, it produces high-precision profiles, making it efficient even in limited spaces. (Variations of Light Gauge Steel Roll Form Machines) The IC-1000 Series also distinguishes itself with assembly-friendly molds, including base punching and ear cutting, alongside the use of high-quality equipment and 33 years of roll-forming experience.
Advantages:
- Base punching and ear cutting molds
- Compact design
- Ideal for small and medium-sized projects
Applications:
- Prefabricated houses
- Light commercial buildings
- Small-scale residential projects
Features:
- Production Types: Truss, Roof Frame, Wall Panel
- Speed: Wall 800 m/h* – Truss 200m/h*
- Steel Thickness: 0.8 – 1.2mm
- Steel Quality: S250
- Base Size: 60 or 90 or 150 or custom
- Flange Size: 41.3mm
- Number of Stations: 10
- Number of Molds: 7 + custom molds
- Dimensions: 3500 x 900 x 1450 mm
- Weight: 3500kg
- XMobile: Supported
- Remote Control: Supported
- Machine Software Licensing: Lifetime Free License + 1 Year Updates
- Supported Design Software: Vertex BD, FramerBuilder MBR, Strucsoft, Custom requests
IC-2000 Series: Powerful Solution for Medium and Complex Projects
The IC-2000 Series is developed for more complex projects and is one of the ideal solutions for small, medium, and large-scale light gauge steel (cold formed steel) buildings. This machine is particularly designed for use in multi-story buildings and large commercial projects. The high production capacity of the IC-2000 Series enhances efficiency by saving time on projects. Additionally, the advanced software support in this model allows for easy production of more complex designs. The IC-2000 Series also reduces sheet metal blockages with the SABS (Sheet Anti-Blockage System – Variations of Light Gauge Steel Roll Form Machines).
Advantages:
- High production capacity
- SABS – Sheet Anti-Blockage support
- Quick base size changes
- Suitable for small, medium, and large projects
Applications:
- Commercial and industrial buildings
- Multi-story residential projects
- Modular construction projects
Features:
- Production Types: Truss, Roof Frame, Wall Panel
- Speed: Wall 800 m/h* – Truss 200m/h*
- Steel Thickness: 0.8 – 1.6mm (2.00mm Optional)
- Base Size: 60, 90, 150, or custom
- Changeover Speed: 25-35 minutes
- Flange Size: 41.3mm
- Number of Stations: 12
- Number of Molds: 7 + custom molds
- Dimensions: 5000 x 900 x 1600 mm
- Weight: 5500kg
- XMobile: Supported
- SABS: Supported
- Remote Control: Supported
- Machine Software Licensing: Lifetime Free License + 1 Year Updates
- Supported Design Software: Vertex BD, FramerBuilder MBR, Strucsoft, Custom requests
IC-3000 Series: High Flexibility and Floor Joists
The IC-3000 Series is a compact solution ideal for those looking for flexibility and floor joist production in light gauge steel (cold formed steel) structure manufacturing. This machine can quickly produce profile designs with one or more base and flange sizes and can quickly adapt to project changes. Its ability to produce floor joists, in addition to trusses, makes the IC-3000 series indispensable for medium and large projects.
Advantages:
- Profile production with 3 base and 2 flange options
- Can handle steel thicknesses up to 2.5mm
- Special molds for floor joist production
- High flexibility for both trusses and floor joists
Applications:
- Large-scale commercial and residential projects
- High-volume construction
- Complex architectural designs
- Projects requiring fast construction
Features:
- Production Types: Truss, Roof Frame, Wall Panel, Floor Joist
- Speed: Wall 800 m/h* – Truss 200m/h* – Floor Joist 300m/h*
- Steel Thickness: Up to 2.5mm (+ optional thickness)
- Base Size: 60, 90, 150, 200, or custom
- Flange Size: 50mm and 65mm or custom
- Number of Stations: 17
- Number of Molds: 7 + 3 custom molds
- Dimensions: 8500 x 12500 x 2000 mm
- Weight: 8000kg
- Remote Control: Supported
- Machine Software Licensing: Lifetime Free License + 1 Year Updates
- Supported Design Software: Vertex BD, FramerBuilder MBR, Strucsoft, Custom requests
IC-5000 Series: High Flange Range and Intermediate Floor + Lattice Joist
The IC-5000 Series is one of UNBAK Machinery’s most powerful and highest production capacity light gauge steel (cold formed steel) rollform machines. Designed for large-scale industrial buildings, multi-story structures, and complex projects, the IC-5000 Series offers an excellent solution for massive and demanding constructions. With an advanced automation system and integrated control mechanisms, this machine allows maximum production with minimal effort. The IC-5000 Series can produce both lattice joists and intermediate floor joists, and it operates with wider flange sizes compared to the IC-3000 Series. (Variations of Light Gauge Steel RollForm Machines)
Advantages:
- Wide flange size options
- Ability to produce both lattice joists and intermediate floor joists
- Superior performance in large projects
Applications:
- Industrial facilities
- Multi-story buildings
- Large-scale construction projects
Specifications:
- Production Types: Lattice Joist, Roof Truss, Wall Panel, Intermediate Floor Joist
- Speed: Wall 800 m/h*, Lattice Joist 200 m/h*, Intermediate Floor Joist 300 m/h*
- Steel Thickness: Max 2.5mm (+ Optional thickness) – S350/S500
- Base Width: 60mm, 90mm, 150mm, 200mm, or custom sizes upon request
- Flange Width: 50mm, 65mm, 75mm, or custom sizes upon request
- Number of Stations: 23 (17+6)
- Number of Dies: 7 + 3 (Dimple Punch, Base Cutout, Service Hole, Edge Rounding, Section Reduction, Tab Cutting, Length Cutting + Mid Tap, Flange Hole, Custom Design)
- Dimensions: 9000 x 1600 x 2250 mm
- Weight: 9000kg
- Remote Control Support: Yes
- Software Licensing: Lifetime free license + 1-year updates
- Supported Design Programs: Vertex BD, FramerBuilder MBR, Strucsoft, Custom requests
IC-7000 Series: Wide Spans, Factories, and Large Warehouses
The IC-7000 Series is a light gauge steel (cold formed steel) light gauge steel light gauge steel roll form machines designed by UNBAK Machinery for projects requiring wide spans, such as factory warehouses. With its capability to produce sigma and column profiles of 3-4mm thickness, the IC-7000 Series helps construct large structures such as factories, warehouses, and buildings that require wide spans.
Advantages:
- Ability to work with steel thicknesses up to 4mm
- Column production capability
- Sigma profile production capability
- Intermediate floor joist production
Applications:
- Industrial facilities
- Factories and large warehouses
- Mega construction projects
Specifications:
- Production Types: Wall Panel, Column, Intermediate Floor Joist
- Speed: Wall 600 m/h*, Intermediate Floor Joist 300 m/h*
- Steel Thickness: 3.0mm – 4.0mm – S350/S500
- Base Width: Max 400mm, custom sizes upon request
- Flange Width: 50mm, 65mm
- Number of Stations: 30 (26+4)
- Number of Dies: 7 + 3 (Dimple Punch, Base Cutout, Service Hole, Edge Rounding, Section Reduction, Tab Cutting, Length Cutting + Mid Tap, Flange Hole, Custom Design)
- Dimensions: 17000 x 2500 x 1900 mm
- Weight: 10000kg+
- Remote Control Support: Yes
- Software Licensing: Lifetime free license + 1-year updates
- Supported Design Programs: Vertex BD, FramerBuilder MBR, Strucsoft, Custom requests
Common Features of UNBAK Machinery’s Light Steel Roll Forming Machines
UNBAK Machinery’s machines are meticulously engineered to embody key features that set them apart in the construction industry, including exceptional durability, high production capacity, top-quality components, globally accessible spare parts, and continuously updated machine software. These light steel structure machines are designed not only for robustness but also for efficiency, ensuring they can handle large-scale production demands while maintaining consistent performance. The incorporation of quality components guarantees longevity and reliability, minimizing downtime and maintenance costs, while the availability of spare parts worldwide ensures that any necessary repairs or replacements can be swiftly addressed, keeping operations running smoothly. Moreover, the continuously updated machine software keeps UNBAK Machinery’s equipment at the cutting edge of technology, allowing for seamless integration with the latest industry standards and innovations. User-friendly interfaces and advanced software integrations further enhance the ease of use, enabling operators of varying skill levels to efficiently manage and control the machines with minimal training. These machines are meticulously designed to meet the diverse needs of modular design and accommodate different profile requirements, making them versatile solutions for a wide array of construction projects.
The extensive expertise behind these light gauge steel and cold-formed steel light gauge steel rollform machines is a testament to UNBAK Machinery’s 33 years of experience in rollform machine engineering, ensuring that each machine delivers optimal performance and reliability. UNBAK Machinery provides comprehensive solutions tailored to a broad spectrum of projects, ranging from small-scale endeavors to expansive mega projects, with a strong emphasis on speed, efficiency, and durability. This commitment ensures that whether the project is residential, commercial, or industrial, UNBAK Machinery’s rollform machines can deliver the precision and consistency required to meet stringent project timelines and quality standards. By prioritizing these attributes, UNBAK Machinery not only enhances productivity but also supports the sustainability and scalability of construction projects worldwide. The variations of Light Gauge Steel RollForm Machines offered by UNBAK Machinery are designed to adapt to the specific demands of each project, providing customizable options that cater to unique architectural and structural requirements. This flexibility, combined with the company’s unwavering dedication to quality and innovation, positions UNBAK Machinery as a leading provider of advanced rollform solutions in the global market. Ultimately, UNBAK Machinery’s blend of durability, high production capacity, superior components, global support, and advanced user-centric software integrations make their machines indispensable assets for the construction industry, driving forward the standards of efficiency, reliability, and excellence in building modern, resilient structures, light gauge steel roll form machines.
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