IC-5000 SERIES PRO Light Gauge Steel Framing Machine (LGSF Machine): The modern construction industry is rapidly embracing light gauge steel structures, requiring high-quality and efficient manufacturing solutions. The IC-5000 Series light gauge steel framing machine by UNBAK Machinery is specifically designed to meet the demands of large-scale and high-volume construction projects.
Key Features of the IC-5000 Series
- Multi-Width Production Capability: The IC-5000 Series can produce multiple base sizes (60, 90, 150, 200, 250 mm or custom sizes) and flange widths (50, 60, 70 mm or custom dimensions), making it adaptable to various project requirements.
- High Strength and Thickness Capacity: Capable of processing galvanized steel sheets with a maximum thickness of 2.5 mm in S350-S500 grade, ensuring the durability and reliability of structures.
- Advanced Punching and Cutting System: Equipped with seven different automatic punching stations and a high-precision cutting unit, the IC-5000 Series ensures accurate and efficient production.
- Lattice Joist + Floor Joist: You can produce lattice joist and also floor joist with IC-5000 Series.
- Integrated Software for Seamless Operation: The IC-5000 Series is fully compatible with industry-leading design software, allowing seamless data transfer and precise execution of complex designs.
- High-Speed and Continuous Production: With its advanced rollforming technology, the IC-5000 Series achieves high-speed production while maintaining exceptional accuracy, minimizing material waste, and optimizing efficiency.
UNBAK Machinery has designed the IC-5000 Series to integrate the latest technological advancements in rollforming, ensuring optimal performance for construction companies. The machine incorporates automation features that minimize human intervention while improving operational efficiency.
Intelligent Control Systems
The IC-5000 Series is equipped with a state-of-the-art control system that allows users to monitor and adjust various parameters in real time. The system ensures precision in steel cutting, punching, and shaping, reducing errors and improving consistency.
Customization and Flexibility
Unlike traditional rollforming machines, the IC-5000 Series offers unparalleled flexibility, allowing manufacturers to produce various frame sizes and designs. This feature is particularly beneficial for projects that require unique and customized structures. You can also upgrade your web width sizes or punches whenever & whereever you want.
Applications of the IC-5000 Series
The IC-5000 Series is ideal for various construction applications, including:
- Residential Buildings: The steel frame machine enables the production of sturdy and lightweight frames for houses, ensuring fast and efficient assembly.
- Commercial Structures: Suitable for office buildings, schools and other commercial spaces, the IC-5000 Series provides high-strength steel frames.
- Shorter Production Time with FLoor Joist: The steel frame machine is capable of producing frames for high number of houses in short time with the help of floor joist production.
- Modular and Prefabricated Construction: The IC-5000 Series is particularly beneficial for modular and prefabricated building projects, where precision and efficiency are crucial.
IC-5000SERIES: Enhanced Flexibility with Multiple Web Sizes, Multiple Flange Sizes
For a pro manufacturers looking for greater flexibility and long term usage, the IC-5000SERIES is suitable for you. It supports multiple web sizes, multiple flange sizes, allowing for greater versatility in steel framing production.
IC-5000SERIES Features:
- Web Size: 5 different web size production
- Flange Size: 3 different flange size production
- Steel Thickness: Max 2.5mm (10ga)
- Applications: Roof trusses, wall panels, lattice joists, floor joist
- Punching Capability: Equipped with 7 different punches + 3 Extra Floor Joist Punches
- Advanced Features: More flexibility in framing design
- Control System: Enhanced automation for efficient operation
- Web Change Control System: Semi Automatic – Manual
Key Features of IC-5000SERIES:
- Web Size: 5 different web size production
- Flange Size: 3 different flange size production
- Steel Thickness: Max 2.5mm (10ga)
- Applications: Roof trusses, wall panels, lattice joists, floor joist
- Punching Capability: Equipped with 7 different punches + 3 Extra Floor Joist Punches
- Advanced Features: More flexibility in framing design
- Production Types: Lattice Joist + Floor Joist
- Software: FRAMER EXPERT V4
Advantages of IC-5000SERIES:
- More Increased Flexibility: Supports multiple web sizes for diverse project requirements.
- Advanced Punching System: The 7-punch and 3-floor joist punch configuration allows for intricate and highly precise steel framing designs.
- Optimized for Larger-Scale Projects: Ideal for construction companies working on a variety of designs.
Default Punches in IC-5000SERIES
Lip Notch
Lip notch punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel framing machine (LGSF Machine) come to you with this punch. The lip notch is applied to facilitate the assembly of profiles that interlock during installation. This process is automatically done during production and allows the profiles to be quickly interlocked during the installation process. The lip notch ensures a tight and secure fit at connection points, which accelerates the assembly process and minimizes the risk of installation errors. Additionally, by providing a secure interlocking, this feature contributes to the overall strength and longevity of the structure, laying a solid foundation for a durable construction.
Swage
Swage punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel framing machine (LGSF Machine) come to you with this punch. Swage, or section reduction, is automatically applied to specific areas of the profile to facilitate easier assembly. This process enables profiles to easily interlock, ensuring a more efficient and reliable installation. Swage plays a crucial role in aligning profiles correctly during installation, allowing them to fit together seamlessly. It also ensures that cladding or drywall sits perfectly flush against the frame, enhancing the durability at the intersections of the studs and plates. This contributes to both the structural integrity and aesthetic appearance of the completed building while also reducing assembly time.
Dimple
Dimple punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel framing machine (LGSF Machine) come to you with this punch. Dimple refers to the small holes punched into the flanges of the profile, applied on both the right and left sides. This system is used to ensure the proper alignment of joined profiles and guarantees that the heads of countersunk bolts sit flush with the profile wall. This allows cladding or drywall to sit smoothly against the frame. The dimple feature ensures that bolts and fasteners are properly positioned, preventing any misalignment during the assembly process, and improving the overall finish of the construction.
Multiple Dimple ***Optional
Multiple Dimple Punch applies a series of small, strategically placed indentations on the flanges of the profile, ensuring enhanced alignment and connection strength. These dimples are precisely punched on both the left and right sides of the profile, allowing for seamless fastening of components.
This system plays a vital role in maintaining the accuracy of joined profiles by creating designated spaces for countersunk bolts, ensuring they sit flush with the profile surface. As a result, cladding materials such as drywall or external panels can be installed smoothly without obstructions. The Multiple Dimple Punch prevents fastener misalignment, enhances assembly efficiency, and significantly improves the overall finish and structural integrity of the steel frame.
Service Hole
Service Hole punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel framing machine (LGSF Machine) come to you with this punch. Service holes are automatically applied to wall panels in areas specified during the design phase. These holes are created in the panels during design, where cables or plumbing are required, and they are automatically integrated into the profiles during production. This allows cables or pipes to be run through these pre-made holes during installation. By incorporating service holes, the need for additional cutting or adjustments during installation is minimized, resulting in a more efficient construction process. It also ensures that the panels are ready for plumbing and electrical systems without delays or complications.
Oval Service Hole ***Optional
Truss End (Chamfer Cut)
Truss End punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel framing machine come to you with this punch. The produced profile can have this feature applied at either the beginning or the end. It is used to provide a better and easier connection at angular joints. During assembly, the part of the profile that touches the base is rounded, making angled installations, such as roof trusses, much easier and more secure. The chamfer cut ensures that the profiles fit seamlessly at the angles, reducing the complexity of angled joints and improving the overall strength and stability of the structure. This feature is particularly helpful in applications where precise and secure connections are crucial for the integrity of the framework.
Web Notch
Web Notch punch is essential for light gauge steel frame assembly and all UNBAK light gauge steel framing machine (LGSF Machine) come to you with this punch. Web notch, or base notching, is automatically applied to the profile to facilitate easy assembly when profiles interlock during installation. This punch is applied to the base area of the profiles during production, making the interlocking process smoother and more efficient. The web notch feature enhances the ease of assembly by allowing the profiles to align properly and securely connect with one another. This process not only speeds up the installation but also ensures the structural integrity of the assembled framework.
Mid Tab (FLoor Joist)
A die is essential for easy assembly of intermediate floor chassis profiles with each other. After applying the die to the sheet, it is bent to 90 degrees with a hand tool during assembly and secured with three screws. This ensures high strength and quick assembly.
Flange Hole (FLoor Joist)
The Flange Punch system creates small holes in the middle of the right and left sides of the profile. It is used to correctly position the joined profiles and ensure that the heads of the countersunk bolts are flush with the profile wall.
Swaged Service Hole (FLoor Joist)
Recessed Service Hole is automatically applied to wall panels in areas specified during design. In places requiring cables or plumbing, service holes are created in the panels during design, and these holes are automatically applied to the profiles during production. The cables or pipes to be used are routed through these holes.
The rising demand for sustainable, efficient, and highly precise construction methods has made light gauge steel framing machine (LGSF Machine) an essential technology in modern building projects. As urbanization accelerates and project timelines become increasingly compressed, the need for advanced roll-forming systems that deliver consistent quality and optimized production has never been more crucial. Light gauge steel structures, recognized for their strength, lightweight properties, and resilience against environmental factors, are now widely used across various sectors, including residential, commercial, industrial, and modular construction.
By integrating automated manufacturing with computer-aided design (CAD) and building information modeling (BIM) software, light gauge steel framing machine (LGSF Machine) optimize the entire design-to-production workflow, minimizing human error, material waste, and labor costs. These steel frame machine offer millimeter-precise customization of framing components, ensuring that each structure meets strict engineering and safety standards while allowing for flexible and scalable designs. The inclusion of automated punching and cutting systems further enhances construction speed and structural reliability, enabling faster on-site assembly.
Additionally, the sustainability benefits of light gauge steel construction are undeniable. Unlike conventional materials such as wood or concrete, steel is 100% recyclable, significantly reducing the carbon footprint of construction projects. Moreover, prefabricated light gauge steel components consume fewer resources, require less energy, and minimize on-site disruption, making them a preferred choice for developers aiming to meet green building standards.
In conclusion, light gauge steel framing machine are transforming the construction sector, offering an unmatched combination of speed, precision, sustainability, and cost-efficiency. As the industry shifts toward prefabrication and modular construction, these machines will continue to drive innovation, shaping the future of efficient, durable, and eco-friendly buildings.
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