ICARUS_ENG

Can the machine operate with hot-dip galvanized steel materials that are powder-coated or painted?

Our machine is highly suitable for using galvanized steel. The machine parts can operate with materials that have undergone treatments such as powder coating, electroplating, or dip coating.

When the roll runs out, does the machine stop working and remove the current material? Is there any alarm or notification?

The machine operates based on the loaded project. When there are 10 meters left before the project is completed, the machine stops and asks whether you want to finish the current project or load a new one. Additionally, when the roll runs out, the machine automatically stops.

How long does it take to switch between rolls of two different widths and adjust the machine settings?

For SA coded machines, changing the base (different width sheet change) including the rollform and mold system takes between 25-35 minutes in total. For SW coded machines, it takes between 3-5 seconds.

Do the punching stations operate individually or do multiple stations operate simultaneously during production?

The punching operation is powered by a single hydraulic motor. The pressure is then individually assigned to each mold system. To maintain the desired pressure level for each mold, the system is supported by a hydraulic accumulator.

Is the machine built in segments? Is the machine shipped fully assembled, or does it need to be assembled upon customer receipt?

It is shipped fully assembled to the delivery location.

Does the machine require oiled roll material?

We do not need oiled roll material. The machine has a water reservoir for cooling purposes. It can be used when necessary, but make sure to mix boron and water in the ratios specified in the user manual.

Can spare punching tools be purchased for easy replacement?

They can be purchased as an optional accessory

How difficult is it to replace and adjust the spare punching tools?

Replacement is very easy. When your operator receives training at the UNBAK facility, they are instructed on all adjustments. For SA models, the total time to change all punching tools ranges from 5-15 minutes. For SW coded models, which have servo control, it takes between 3-5 seconds.

Can the punching tools in the die sets for each station be removed and replaced?

Yes, they can be removed and replaced.

If additional punching features are needed, can punching stations be added later by the buyer?

Yes, they can be added. Because our machine designs feature unique modular units, adding new punching units or adjusting/removing the default ones is very easy. The machine body (Rollform Unit) is based on a cassette unit, so all main body parts can be easily disassembled and faulty areas can be replaced within a few hours.